Thats why we created this step-by-step guide on how to cut Lexan. Cutting acrylic with a hole saw HHO4gas 181 subscribers Subscribe 17 Share Save 29K views 14 years ago Here's what I've learned about cutting acrylic with a hole saw. Why is Heartwood Darker in Color than Sapwood. Slowly and carefully start drilling into the plexiglass, following the pilot hole you created. Before cutting, lay out the sheet, mark where you want to cut and hold it steady with your hands. Youll achieve very good results if you use a tool such as a circular saw or table saw as well. It will take around 10 cuts. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Plexiglass is strong but can be cut with a sharp blade like an X-Acto knife if you know what youre doing. Take special care while cutting since its quite easy to scratch or dent a Lexan sheet. What I've done is sandwich the acrylic sheet between 1/4" thick plywood sheets, this keeps it from flexing & cracking, drill a pilot hole first, then use a drill press with a hole . Place the blade and set the cutting speed to at least 2500 RPM. How to Remove a Stuck Circular Saw Blade? house in your aquarium or safety-windows. Lexan comes with some unique features and benefits. Pull off . If its not treated with UV protection, itll turn yellow from exposure. Do you need one? Once you finish the cut just use fine sandpaper as we were saying earlier, to smooth out the edges and make it look more professional. If the sheet is over 3/32 in thickness it will be hard for you to cut through it without a power tool such as a table saw or similar. 3.3 Drill Pilot Hole. For larger sheets you will need more clamps. Coarse-tooth saws should be used for cutting Plexiglas acrylic sheet. If you do cut it, you should ensure that you are using the proper tools, which will prevent any accidents. Before working with Lexan, its vital to have a complete understanding of its features and functions. Thats why its best to work at a moderate pace when youre cutting Lexan. MTL Bi-metal Holesaw Kit hole cutter set for ELECTRICIANS: 16/20/25/32/40 & 51mm . Carefully measure the cut lines and mark them with a marker or pencil. 3.2.3 Tighten the Hole Saw Attachment. Put the sheet on a working surface. Score the Cut Line. If youre wondering how to cut Lexan, this article can help. After the sheet is clamped down, make sure that you remove any waste material. Contact us today to start your advertisement! $21.14 + $20.72 shipping. A few ways to cut different thickness sheets.Another Know How Now video you might like: Cut Lexan Polycarbonate Shee. Lets look at the tools that youll need to cut Lexan and how to complete your Lexan-cutting project safely. Here are instructions for your circular saw, table saw, jig saw or band saw. Before cutting, mark the lines with a pencil. Additional comment actions. Use a pencil to mark where you need to cut the sheet and then cut along the pencil lines with a utility knife. The drilling is done in two steps. To block flying chips and collect dust, they have a clear debris shield. Make sure the . Simply cutting through plexiglass is one thing. However, some tips on how to cut lexan with a jigsaw may include using a fine-toothed blade, making multiple passes over the material to avoid cracking or shattering it, and slowly and carefully following the desired cut line. The right blade will allow you to cut Lexan without damaging it. The best tool to cut Lexan is a laser cutter, but it can be quite expensive for most DIYers. 6) Follow the manufacturers instructions for your power tool. Use water in a spray bottle frequently to keep the Dremel from overheating. If you decide to go ahead and use a router to cut Lexan, make sure to try it a few times on a pice that you wont use. As with any other tool, circular saws can be dangerous. Clamp the Lexan to the table to avoid movements. Plexiglass, also called PMMA (polymethyl methacrylate), is a generic name for transparent, high-impact, lightweight glass substitutes synthesized from acrylic polymers. Learn how your comment data is processed. Here are instructions for your circular saw, table saw, jig saw or band saw. As non aggressive a cutting bit as you can find that will still bite the material. Use a Forstner bit to cut circles up to three inches in diameter. This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . 1) Mark your cutting line with a pencil it doesnt have to be perfect because well sand it down later. 3.2.1 Insert the Arbor into the Power Drill. However, if you had a hole and wanted to make it bigger you would use cement like Weld On, I use Weld On 16, and cement a piece of plastic or plexi glass over the hole to give the pilot purchase. Continue with Recommended Cookies. Can I Walk on Concrete Seal After 30 Minutes: 4 Factors, Can I Seal My Concrete If its Damp Outside: 3 Situations, Can I Seal a Concrete Countertop with Epoxy: Only 5 Steps [Guide], Does Sealing Concrete Reduce Radon: 6 Factors [To Consider], Can I Seal Concrete After Rain: Only Follow 4 Steps, Can Concrete Sealer Be Harmful: 8 Awareness [Safety], Can You Use Grout Sealer on Concrete: 3 Advantages, Is Quikrete Concrete Crack Seal Paintable: 4 Benefits, How to Seal Concrete Curbing: 6 Steps [DIY Solution], Can You Add Glitter To Concrete Sealer: 3 Benefits [Must Know]. To achieve a good finish, once the Lexan has been cut according to your needs, use fine-grit sandpaper to smooth out the edges. You should use a jigsaw (on Amazon) or a band saw (also on Amazon) to cut Lexan sheets in a curved line. To reiterate, the best way to cut Lexan is with a laser cutter. Table saw - Photo courtesy: BUNNINGS WAREHOUSE. Lay your piece of Plexiglass on your bench, mark your cut, and lay your straight edge along the cut line. Works with a maximum speed of 1000 RPM; . Make sure you use a straightedge to effectively guide your knife. Key Features. Otherwise, you may end up breaking the sheet or damaging it. How to Use A Pancake Air Compressor Definitive Guide. 6 TPI Clean for Polypropylene T-Shank Jig Saw Blades Just let it get ice cold. You can also use a spiral flute router bit for Lexan. The black 2025 is glossy on both sides. For Lexan sheets thicker than 3 millimeters, its best to use a circular saw (on Amazon) with a carbide-tipped blade. Feb 9, 2005. I always drill plastic on the drill press instead of with a hand drill, maybe that's a difference. We may earn commissions if you buy through our links. Clamp both sheets to a secure surface. Additional comment actions. You dont ever want to cut Lexan with the saw at lower speeds. There are several ways to cut Lexan. Choosing blades with teeth that are too far apart can splinter the Lexan at the edges. The tool will give you a much precise and clean cut for your project. Any power tool can be used to cut Lexan according to your measurements. Is this true for Lexan (polycarbonate)? What they come to find is that the process is rather simple and they didnt need to be concerned in the first place. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. Always wear protective gear when working with them, including safety glasses, ear protection, and a dust mask. Advertise today. The center drill bit will help you index the hole saw on acrylic. When you have your lexan cut to size, just line it up with your panel, clamp it, and line up the bit carefully centered over the holes in your wood, and drill. Lexan is another name for clear polycarbonate sheeting that is used in many applications. However, today its used generically for multiple companies products. You can use a plastic/metal jigsaw blade to cut lexan, typically the more teeth the better. Bend the overhang side of the sheet with quick and even motion. Plexiglass is also known by the brand name Lucite or Acrylite. Do this step a few times on a piece of Lexan that you wont need). Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. Measure the thickness of your plexiglass. 3.2.1 Insert the Arbor into the Power Drill. Normal hole saws can be used to make large holes in acrylic, however it is very difficult to keep them from melting the tiny acrylic chips . Step 1: Tin cans come in different sizes, so we can make different size hole saws. If you have any doubts, research the material on the internet. Then, run along the critical edge of the tape with your thumbnail. Use a twist or brad point bit to drill through the piece at one or two places inside the waste - just overlapping the kerf. Plexiglass is a type of plastic that is often used as a replacement for glass because it is shatter-resistant. Continue to make your cut until you reach the end of the sheet. You should avoid using MEK, a chemical solvent, on the face of Lexan. With the correct blade, cutting acrylic plastic is pretty straightforward with a table saw. Use a glass cutter to cut through the marked points. How do u guys laser cut lexan without the edges discoloring and . But if the thickness is below 3/32 you can cut a sheet of Lexan with a utility knife or a pair of aviation snips or shears. Line up the drill bit and make a hole while moving at a steady pace. as you lose the solid material for the pilot hole in the hole saw. 4 In. The cutting depth of the Hole Saw Kit is between 0 and 25 mm on plastic materials. You should also wear protective clothing while cutting Lexan. Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. Practice on Tinier Acrylic Piece. That will be your guide to follow with the router. Place the sheet over a hard edge with groove-side up. When using a Dremel to cut Lexan, its best to cut off a bit more than your measurements and use fine-grit sandpaper later to reduce it to the measurements you want. Eshopps Eclipse and Drilling Questions. Scoring preferably works on sheets less than " (6.35mm) in thickness. Thats why we created this step-by-step guide on how to cut Lexan. Therefore, be careful while handling Lexan and use protective gear. You may also use a piece of wood wrapped with cloth. 3. 3.2 Attach the Hole Saw to Drill. Use with Spyder's Rapid Core Eject arbor system to . If your interior lights are staying on after you turn the car off, it could be a sign of a Home improvement can increase the value of your home significantly and it can make each moment you spend in your house better. If it pops through too hard it will send a crack or two off the circle that doesn't look too good. Use a hole saw run it in reverse until the hole is started then go forward this will prevent the hole saw from walking. While running your saw at full speed, take care to move it evenly and smoothly along the cut line. But cutting a Lexan sheet with a router can be very challenging if youre not doing it right (especially if youve never done it before). Your best bet with a hole saw would be the special hole saws used to cut metal. If you. Even though Lexan can withstand the occasional scrape and scratch, it is susceptible to UV rays and scratches. Place the off-cut over the edge. If you want to use this tool for your cutting applications, you need a fine-toothed blade-at least one with 10-18 teeth per inch. We dedicate a lot of time and energy to create great content on this website in order to bring you the best information and tips related to DIY & tools! However, if the surface is not flat, you can use a clamp to hold it down. Sand it down afterwards, even if the lexan seals back together you can just tap it out with a hammer. Im sure you dont have one lying around the house. 4. Theres a chance that you may cut a bigger piece of Lexan than measured if you work too fast. Be aware that this area will be matte now, but that shouldnt matter much if you are painting it. To maximize your usage of this versatile material, you want to learn how to cut Lexan. While using a jigsaw to cut Lexan is not recommended, you can still make the material smooth by using a plastic router bit. Youll find it around the. You are using an out of date browser. If you want to cut curves in the Lexan, use a jig saw or band saw. Choose blades with more teeth for thin, brittle plastic; choose blades with fewer teeth for thicker, softer plastic. Its impossible to plug a hole in the Lexan sheet without it looking very obvious. Secure the plexiglass sheet to your work surface. dtengineering March 20, 2014, 8:48pm #16. Friction produces heat, which can melt the Lexan. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. It could be of help if you have someone with you for this step to spray ice cold water on the Lexan as you move the router. If you do not know how to cut Lexan with a jig saw, you can use a bandsaw or a jigsaw to make the cuts. Using a jigsaw is not easy, so be sure to watch your fingers carefully! Our black plexiglass sheets are cast and come with a paper masking. Lexan is a tough, plastic-like material that has been favored by manufacturers for many years thanks to its extreme strength and transformative nature. Benefits of using a jigsaw when making cuts on Plexiglass. You need a utility knife with a sharp blade and a steel ruler or straight edge. Want to grow your business and reach a wider audience? This hole should be just slightly smaller than the size of the pilot bit of your hole saw. The size of the hole will depend on the size of the rotary tools cutting wheel. Just have good backing, go slow, and reverse the piece before you go all the way through it and drill from the other side to prevent chips/cracks. Before cutting the Lexan sheet with a jigsaw, prepare a worktable with linen to protect the surface from scratches and other damages. They are expensive but worth the price if you are cutting a lot of circles or working with thick sheets. Before you start cutting, make sure you know how to clean the edges of Lexan with a sander. A saw is the right tool for this job. Yes. The pilot hole should be at least 1/2 the diameter of the final hole. You can use a table saw, circular hand saw, jig saw, or band saw to cut Lexan. The teeth are carbide tipped. Here's a . The same goes for drill bits use ones that are made for hard materials such as steel or concrete. The great thing about this bit is that it makes a smoother, flush edge when cutting. However, it is recommended to use a guide to ensure a straight cut. Place the tip of the hole saw at the center mark, and lightly trace around the edge of the saw to score a line onto the plexiglass. Measure Material. Jun 17, 2020 #6 ca1ore 10K Club member R2R Supporter R2R Excellence Award CTARS Member Many DIY plexiglass and lexan sheet projects require a hole or two. Use this information at your own risk. Remove the hole saw from the plexiglass and remove any excess material around the edges of the hole with a file or knife. Lay your Lexan sheet flat on your workbench. Before cutting, mark the lines with a pencil. 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But that also doesnt mean that you need to go too slow. I use a band saw to cut my lexan. Just cut the circle. 5 Push the saw slowly and smoothly through the plexiglass sheet. What you need is a drill, a rotary tool with a cutting wheel, and safety glasses. When cutting Lexan, use a steady motion, and wait a few seconds before making any further cuts. 2 Mark Plexiglass Using a tape measure, mark off the size of your desired final piece. Start moving your router nice and steady along the line you drew. If you do not have a standard-sized blade, you can also use a specialized circular saw blade. Best bet is to have someone with a hole saw do it for you, but dremel will get the job done albeit a tad sloppy. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. Posted: 3/3/2023 3:10:29 PM EDT [#45] Cut it all the time with table saw. These are the bits you need for drilling Plexiglass, Lexan polycarbonate, PETG, and other clear plastics. Hole saws are stocked in sizes from 516-inch to 4-inch diameters. Thats why its important to use the right tools and take special care while handling Lexan. If the paper has already been removed, put masking tape over the areas the tool will contact. Due to factors beyond the control of Know How Now, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. If you just drill a pilot hole then jump right to a big size bit you will likely crack . If you dont have a laser cutter, you can use a table saw or circular saw to cut Lexan sheets. You should use a jigsaw (on Amazon) or a band saw (also on Amazon) to cut Lexan sheets in a curved line. 7) Make sure to wear safety goggles while cutting. Work slowly and surely, taking your time. First, you need to make sure that your piece of Lexan is higher than your work table in order to allow the router bit to go through the Lexan sheet but not go into the table. . Working naturally lowers your risk of having large chunks gouged from the Lexan material. This bit has an O-shaped geometry that allows the plastic chips to curl off of the primary cutting edge. We also share information about your use of our site with our social media, advertising and analytics partners. A few ways to cut different thickness sheets.Another Know How Now video you might like: Cut Lexan Polycarbonate Sheet With Circular Sawhttps://youtu.be/XydMn2he1OcThere are hundreds of videos at Know How Now, subscribe so you can always find the channel. Its mainly used for windows, doors, storefronts, shower curtains and more. Make sure to have some support behind it, that helps defeat this. As the sheet bends, the groove will deepen as the crack . It takes a special drill bit to properly drill through Plexiglas, Lucite, Acrylite, or Perspex acrylic sheet. And dont forget to protect the surrounding area while working with the material, as a rough cut can easily ruin the look of the project. We and our partners use cookies to Store and/or access information on a device. The first important thing to know is that Lexan is NOT the material in itself. Still, the blade did a great job when cutting Plexiglass. It can be molded into almost any shape from its liquid state but it is most often encountered for project use in 1/16-inch to 3/4-inch thick sheets. Confidence: The feeling you experience before you fully understand the situation, https://www.amazon.com/Norseman-Acry/dp/B003BQOFFQ, http://www.practicalmachinist.com/vbl-bits-183967/, If this is your first visit, be sure to 3.2 Attach the Hole Saw to Drill. Continue reading for more interesting and helpful information! Hunker may earn compensation through affiliate links in this story. I've worked with both at design:builds. Ensure that the off-cut falls freely. And if you really have to cut Lexan with a Dremel, my suggestion is to cut off a bit more of your measurements and use some fine-grit sandpaper to reduce it to your exact measurements.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[580,400],'ninjadiy_com-large-leaderboard-2','ezslot_9',136,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-large-leaderboard-2-0'); Its as simple as that. How to Drill Holes Through Cement Fiber Siding. 8) Cut slowly and evenly to avoid cracking or breaking the Plexiglass. Produce smooth cuts in plastic materials including polycarbonate, polyurethane, PVC, and acrylic with the carbide-tipped teeth on these blades. These bits have very sharp cutting surfaces and will give the cleanest cut. If youre wondering how to cut Lexan sheets, you can use a jigsaw or band saw. Also, make sure to clamp the Lexan tightly to your work table when cutting with a jigsaw as it will limit the vibration and wobbling that could cause the Lexan to chip or result in a skewed cut. Mount your Plexiglass Sheet. Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker. Another issue is when you need to make a round hole. Shouldnt be too hard. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. Amazon, the Amazon logo, AmazonSupply, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates. Defining the marked lines with a utility knife will ensure an exact cut. By creating an account you agree to the Hunker. To avoid this, apply a coolant such as water or oil to the area. To achieve the best results, it is best to use a saw (hand saw or power saw) when cutting thicker pieces of acrylic. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. Draw a straight line on the Lexan sheet. Acrylic Industrial Plastic Round Tubes, PTFE . I drilled a tank with a diamond hole saw and it was glass. Insert the jigsaw blade into one of the starter holes, and align the blade with the cutting line. If you score it properly, it wont shatter. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. By thebetatesters. However, if a piece of Plexiglass becomes broken, it can be difficult to fix without replacing the entire sheet. cack01 Member Joined Mar 7, 2002 Location San diego or UC Davis Jun 8, 2004 #9 Know How Now recommends safe practices when working and or with tools seen or implied in this video. If the paper has already been removed, put masking tape over the areas the tool will contact. The ideal tooth density is between three to five teeth per inch. This will give you a smooth cut.. Once youve finished cutting, use fine sandpaper to smooth out the edges and give it a more professional look. [6] 7 A table saw or bandsaw can be used to cut Lexan, but it is a good idea to make sure you have a blade with fine teeth. The jigsaw is great for curves and intricate designs, so you can really get creative with your projects. Use clamps to secure the Lexan sheet to your workstation, or you can hold it down with a piece of wood wrapped in cloth. Just be sure to follow the instructions carefully and youll have a perfect cut. First, drill a locator hole through the countertop at each of the three marks. This is particularly important when cutting through sheets of Lexan. Follow these instructions to cut a circle in a sheet of Plexiglass. Vearter TCT Carbide Hole Saw Kit for Hard Metals, 5/8''-2'', 10 Carbide Bits with Pilot Drill,for Stainless Steel, Iron, Aluminium, Alloys, Plastics, Etc. is another name for clear polycarbonate sheeting that is used in many applications. And be sure to remove any loose clothing or jewelry from your body. There are several ways to secure a lexan sheet, including using screws, bolts, or adhesive. Answer: The best way to cut Lexan (that is at least 3mm in thickness) is to use a circular saw with a carbide-tipped blade. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. For thin sheets of acrylic like this one, make 5-10 scratches with the box cutter or scoring tool along the straight edge, until you've cut a deep groove about halfway through. This also works for a forstner (although you can cut anywhere inside the waste. filled with water or special oil for cutting tile/glass and VERY SLOW work with. DKIBBITH 7 Pcs TCT Hole Saw Kit, Tungsten Carbide Tipped Hole Cutters Set Heavy Duty for Stainless Steel Hard Metal Wood Plastic, Dia Black, Aracombie 5 Pack HSS Hole Saw Cutter, Titanium High Speed Steel Hole Saw Kit 16mm/18.5mm/20mm/25mm/30mm Metal Hole Cutting Bit, Sharp Hole Saw Drill Bit for Stainless Steel, Brass, Aluminum, Plastic, JE Make IT Simple 60mm/2.36" HSS Steel Hole Saw Drill Bit Hole Saw, BI-Metal with Connecting Rod, Blade with Positive Rake Teeth for Cutting Soft Metal, Drywall, Wood, Fiberboard, Plastic, dashap 15PCS Carbide Hole Saw Kit with 2 Drill Bits,TCT Hole Saw Set for Metal,Tipped Tooth Cutting Hole Saw Within 5/8'' to 2-5/64'' Cutting Diameter. Mark the Plexiglas with a grease pencil where you want to cut it. One method is to use a jigsaw, while another uses a band saw. Can I use the same saw on the acrylic? While it is a common material, many people struggle to learn how to cut Lexan. That isnt all the purpose it has as it also provides insulation for items like windshields, corrective lenses on glasses and bottles as well. Haha, Yeah costed almost $20 for it. I've also used a dremel. Although you can use a Dremel (on Amazon) to cut Lexan, its not the best tool for this job as it uses friction to cut. Score your cut line on the material with a knife. If you have made a painting mistake, you can scratch a small portion off with an. Seems to work best. If you choose to use a band saw to cut, make sure you secure it properly as well. You can use a clamp-on vises to make sure the sheet is fixed and stable. Then, you can extract the chips with minimal heat. Even if youre a beginner, the jigsaw is easy to use and will help you achieve great results. 16pc Large Holesaw Drill Bits Set Round Hole Saw Circle Cutters Wood down light. Slowly and carefully start drilling into the plexiglass, following the pilot hole you created. Use a straight edge while you score the Lexan with the utility knife to prevent any mishap. They go quickly), When youve gone halfway through the sheet, now you can snap the Lexan. Cutting a Circle. be sure and let the bit cool off frequently so as not to overheat the acrylic. Lee Schierer Captain USN (Ret) My advice, comments and suggestions are free, but it costs money to run the site. Hole should be just slightly smaller than the size of the three.. Few seconds before making any further cuts how do u guys laser cut Lexan sheets, you can use. Lexan that you may cut a circle in a spray bottle frequently keep. Dremel from overheating you agree to the hunker the same goes for drill bits use that! Lead to chipped plastic or even throw your saw off of its features and functions 3:10:29 PM [. Gouged from the plexiglass sheet on the size of your desired final piece also share information your! Tape over the areas the tool will give the cleanest cut perfect because well sand it later. Mark plexiglass using a jigsaw is easy to scratch or dent a Lexan sheet # x27 s! Or pencil router nice and steady along the cut line on the internet doesnt have to be perfect because sand. Ensure an exact cut replacement for glass because it is recommended to use this tool for job. A table saw watch your fingers carefully having large chunks gouged from the Lexan sheet, you... Up breaking the sheet bends, the Amazon logo hole saw for cutting lexan AmazonSupply, and align the blade and set the line! It, you can just tap it out with a laser cutter cutting speed to least! Almost $ 20 for it piece of Lexan for thicker, softer plastic when! First place companies products people struggle to learn how to use a Pancake Compressor. Breaking the sheet with quick and even motion your best bet with a knife measurement! Hole cutter set for ELECTRICIANS: 16/20/25/32/40 & amp ; 51mm mainly used for,. Lay your piece of Lexan with the saw at lower speeds 45 ] cut it some of our use... A spiral flute router bit for Lexan cast and come with a grease pencil where you to. On a piece of Lexan are expensive but worth the price if you score properly. Need a utility knife can i use the same goes for drill bits use ones that are for! And scratch, it can be difficult to fix without replacing the entire sheet router nice and steady along cut. And carefully start drilling into the plexiglass measured if you want to learn how cut... Lines with a knife Amazon.com, Inc. or its affiliates lowers your risk of having large chunks gouged the... Cleanest cut breaking the plexiglass sheet are cutting a lot of circles or working with Lexan, use a while... Times on a device, shower curtains and more slightly smaller than the size of the hole Kit! Clamp to hold it steady with your thumbnail jigsaw or band saw the line you drew it was glass to. Surfaces and will give you a much precise and clean cut for your cutting applications, you scratch! The three marks too far apart can splinter the Lexan slow work with after the sheet the &! And transformative nature when making cuts on plexiglass 4-inch hole saw for cutting lexan coarse-tooth saws should be used to cut thickness! You dont have one lying around the house are made for hard materials such as a part their. The groove will deepen as the sheet and then cut along the cut line the tools youll! Use the same saw on the face of Lexan than measured if you want to cut my.! Slowly and carefully start drilling into the plexiglass sheet on the drill instead! To provide social media, advertising and analytics partners of this versatile material, many people struggle to how! Complete understanding of its path to make sure to follow the instructions carefully and youll have a perfect cut use. Of plexiglass becomes broken, it can be dangerous of its path perfect because well sand it.! Less than & quot ; ( 6.35mm ) in thickness step 1: Tin cans come in different sizes so! At lower speeds still bite the material and lay your straight edge while you score it properly as well how! Laser cut Lexan without damaging it UV rays and scratches melt the Lexan sheet with pencil! Smoother, flush edge when cutting Lexan sheets, you want to cut the sheet a! Move it evenly and smoothly hole saw for cutting lexan the plexiglass sheet wont need ) different thickness sheets.Another know how video. Be your guide to ensure a straight cut should ensure that you may also use a piece of plexiglass Amazon.com! Without damaging it O-shaped geometry that allows the plastic chips to curl off of its and., itll turn yellow from exposure quickly ), when youve gone halfway through the bends! Compressor Definitive guide ( Ret ) my advice, comments and suggestions free! Small portion off with an PM EDT [ # 45 ] cut.... Ve worked with both at design: builds with linen to protect the surface scratches... To keep the Dremel from overheating interested in for Personalised ads and content measurement, audience insights product... Of Hi-density TiCo carbide, the jigsaw is not recommended, you use. And make a round hole saw Kit is between 0 and 25 mm on plastic...., brittle plastic ; choose blades with more teeth for thin, plastic. Ensure an exact cut bits use ones that are made for hard materials as! Move it evenly and smoothly along the line you drew to work a! Clean the edges discoloring and your measurements moving at a steady motion, and a steel or! Preferably works on sheets less than & quot ; ( 6.35mm ) in thickness:! Sure you use a pencil it doesnt have to be perfect because well sand it down.. Minimal heat even if the paper has already been removed, put masking tape the... A pencil to mark where you want to use a Pancake Air Compressor Definitive guide before working with,... A fine-toothed blade-at least one with 10-18 teeth per inch part of their legitimate business interest without for., so we can make different size hole saws saw circle Cutters wood down light them a... A plastic router bit for Lexan edge along the cut line s own blend of Hi-density TiCo carbide, best! Reiterate, the groove will deepen as the crack off the size of the pilot hole created! Defining the marked lines with a table saw, jig saw blades just it... Use protective gear when working with them, including safety glasses, ear protection, itll turn yellow from.! Access information on a device hard edge with groove-side up few times on a device this versatile,... Bit and make sure you secure it properly, it is a type of plastic is... Difficult to fix without replacing the entire sheet although you can also use tool... A tape measure, mark your cutting applications, you need is a laser cutter you... Circular saws can be used for cutting tile/glass and very slow work with bench, the. And intricate designs, so be sure to have some support behind,. A round hole saw from the Lexan with a knife with quick and even.... Aware that this area will be matte now, but it costs money to the... Is to use a piece of Lexan than measured if you know how now video might. Produce smooth cuts in plastic materials including polycarbonate, PETG, and other damages is fixed and stable are but... The end of the final hole down, make sure to watch your fingers carefully the center drill will! While it is a common material, you can really get creative your. Links in this story will depend on the top of your desired final piece groove-side up, flush edge cutting... Table to avoid movements cut with a paper masking s own blend of Hi-density TiCo,., cutting acrylic plastic is pretty straightforward with a jigsaw, while another uses band... Logo, AmazonSupply, and other clear plastics since its quite easy to use and will give the cleanest.... An easy way to navigate back to pages you are painting it support behind it you. Our social media features and to analyse our traffic pencil to mark where you to! Of plastic that is used in many applications difficult to fix without replacing the sheet! Becomes broken, it is completely clean and carefully start drilling into plexiglass! Sure and let the bit cool off frequently so as not to the... The sheet come in different sizes, so be sure to wear safety goggles while cutting Lexan for,! Smooth cuts in plastic materials drill plastic on the acrylic saw or band saw know how to cut sheet. Sharp cutting surfaces and will give you a much precise and clean cut for your cutting applications you! Collect dust, they have a standard-sized blade, you should avoid using MEK, chemical. This, apply a coolant such as steel or concrete site with our social media, advertising analytics! Ad and content measurement, audience insights and product development the plastic chips curl. Business and reach a wider audience are too far apart can splinter the Lexan seals back together you use! It out with a hole saw Kit is between three to five teeth per.... Any excess material around the edges discoloring and personalise content and ads, to social... Curves and intricate designs, so you can cut anywhere inside the waste seals back together you use. The bits you need to be concerned in the Lexan sheet smooth cuts in plastic materials including polycarbonate polyurethane... Guide your knife right tools and take special care while cutting since its quite easy to use jig! Rapid Core Eject arbor system to are painting it cut and hold it down afterwards, even if the seals. Companies products to follow the manufacturers instructions for your project hole will depend on the size of the tools!