Remove the center support assembly from the case.It may help to depress the retaining spring with a large flat-blade screwdriver; push the tail shaft off at the same time. Lower the planetary assembly into the case and turn it to engage it with the ring gear and seat fully against the thrust washer. You do not have to be as concerned with how clean the transmission is during the disassembly process as you do when putting it back together. There are two types of intermediate return spring/retainers. Get good purchase on the input shaft and lift the forward and direct clutch packs out of the case as an assembly. Also note that a bushing is inside the carrier to keep it centered on the planetary gears. Use a small amount of Trans Gel to keep it out against the case when the center support is pushed into place. The piston pushes into place easily, but may require a little help with a wooden dowel as well as light taps with a small hammer to get it fully seated. If you have correctly assembled the unit, and it passed the air checks to the clutch drums through the openings in the case during assembly, any issues should be relatively easy to diagnose and repair. https://www.crankshaftcoalition.com/wiki/index.php?title=TH350_rebuild_tech&oldid=1602289. Remove the thrust washer on top of the front planetary. The stock thrust washer was probably plastic; the replacement should be metal. Use a small flat-blade screwdriver to carefully check all valves in the valve body for movement. Lower 48 US states, does not include complete units. 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Crossmembers. Put a new pump gasket in place; slide it down carefully over the alignment studs. Shift point changes made via the governor weights and springs. Using a punch or large flat-blade screwdriver, drive the cover off of the transmission. Support Plate, Separator Plate, Check Balls and Filters Removal. You can also see the braking band installed. One says to discard the spring, the other leaves it in. If you dont have a bushing driver, a long tapered flat-nose punch works ne. Because it stops ush with the upper surface, almost any at bushing driver that is wider than the diameter of the bushing can be used to install it. Over the years Ive come to hate the word rebuilt. Most things I see that are [Click here to read more], You need to be realistic about completing the bodywork yourself. Be sure to use some red Loctite on them. One says to discard the spring, the other leaves it in. The bolt holding down the leaf spring for the rooster comb may be difcult to start in the case. Regardless of the location of the pressure relief valve, the oil leaving the oil pump must overcome spring pressure to maintain ow to the rest of the unit. Locate the new thrust washer for the sun shell. It is not difficult to remove; a small magnet makes getting it out of the case much easier. remove the spring no damage can result from this only a harder shift. It pushes into place easily once lined up correctly. It is best to clean all of the parts before you start the assembly process and give them a very close inspection for cracks, wear, broken or chipped teeth, etc. You must have JavaScript enabled in your browser to utilize the functionality of this website. Jump to Latest Follow 1 - 2 of 2 Posts. 25. Install the spring cage over the apply piston. Check for excessive output end play. It is best to do the assembly in one sitting in a clean area with the outside doors closed. It may help to hold the output shaft while turning the planetary assembly to get it to drop onto the sun gear. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates, Learn more how customers reviews work on Amazon. Install the sun shell thrust washer onto the inner roller clutch race. Replacement is as simple as driving out the roll pin and pressing a new gear into place. Be prepared to replace almost ALL the bushings in a TH350. It engages with the bushing in the front of the output shaft. It provides a slight cushion to the clutch apply. Below is a high performance TH350 piston for a drum without a center seal that would separate the two halves of the direct piston. Snap the bent end of the retainer rmly into the notch in the lower part of the case. This effectively holds the pump halves together until the unit is held stationary for nal torque to 15 ft-lbs. Bushings are critical in that they allow the rotating parts to ride true on center, and for the lube to make it to the rear of the trans. by: Cobalt327, Crosley(Click here to edit this page anonymously, or register a username to be credited for your work.). Locate the front input shaft bushing and measure the depth in the bore so you can drive the new bushing to the same depth. Keep them in their original conguration for the clutch count. Building a strong transmission that will provide many years of reliable service starts with using a good core. Be careful not to break them during installation; some are cast iron and rather brittle. Replace the lower seal with a metal ring and hook the ends together. Although we can't match every price reported, we'll use your feedback to ensure that our prices remain competitive. That said, the following should help give a better understanding of the TH350 and possibly help when a question arises. The factory used selective shims and selective thrust washers under the pump to set endplay. If the piston is too low, the bottom flat steel plate can drop below the grooves in the drum and bind up the piston. Once the speedometer gear and retainer have been removed from the output shaft, move back to the front of the case. A scribe or hook makes removing these components much easier. Because the bolts are being tightened into a metal housing, its okay to turn down the pressure on a 3/8-inch impact and gently tighten the bolts. These can be ordered new (preferred). A little common sense goes a long way here, especially if you plan to use your TH350 in a high-performance, heavy-towing, or off-road application. Most TH350s use four friction plates and four flat-steel plates. ($). Install all eight hardened screws. After the front bushing installation, clean the output shaft and the output shaftto-case Torrington bearing as well as the front Torrington bearing (if used). Sonnax Transmission parts for GM TH350 applications Tech Resources . You ended with a waved apply spacer that has one at steel under it. Avoid the cloth looking material filters for the TH350, The vacuum modulator senses vacuum in the intake manifold as an indicator of engine load. I use a TH350 pump -direct drum bearing from a later style TH350. Note that both the inner and outer lip seals face down toward the pump. Note the S-link that attaches the spool valve to the linkage on the manual shaft. Next photo shows the ring gear with washer installed onto the planet in the case. Written by Cliff Ruggles and Posted with Permission of CarTechBooks. First time builders will likely need a tech manual. This low/reverse spring compressor is a very simple homemade tool. Pull out the low/reverse sprag inner race. Most of them are replaced during the rebuild, so you need the old parts in the correct location so you can compare them with the new parts that you are installing. Forward clutch pack clearances can be tighter than usual; however it must have some clearance. Buy Turbo 350 TH350 Transmission Sonnax 1-2 Accumulator Cover Kit 35988-01K: Valve Body Kits - Amazon.com FREE DELIVERY possible on eligible purchases . SHARE THIS ARTICLE:Please feel free to share this article on Facebook, in Forums, or with any Clubs you participate in. It removes the bushing without gouging the case. Nov 21, 1999 I've got two shift kits. I have noted the use of common hand tools and slightly modified hand tools to save you from having to purchase special tools to accomplish any given task. Note that a spring is inside the seal lip. Also check the inside bore of the drum for wear from the sealing rings. Use plenty of clean ATF to lubricate the valves before installing the valve body. Make sure to support the low planetary on a wooden block so you dont damage it during the bushing installation. Note the location of the retaining spring in the case. Low/Reverse Apply Piston Removal. With the snap ring out of the way, the retaining plate lifts right off, exposing the roller clutch assembly. Clamp the halves with a band clamp and tighten the bolts nger tight. I do not recommend this; the intermediate roller clutch (or sprag) needs all the help it can get to survive in a high-performance application. It is also set slightly below ush in the case to allow room for the lip of the output shafts Torrington bearing. However, it is very easy to make from a piece of hardened all-thread or a long threaded bolt, a socket, a nut, and a couple of pieces of at stock. Chrysler Dodge Jeep Shift Kits. Never miss a sale on new parts, tools, and more! The shift kit I have chosen comes with a special separator plate that double-feeds the high clutch, and has other modications for improved shift performance. Date published: 2023-01-08. . Add to Cart. Then install the 3-tang thrust washer onto the top ring gear. Place the gasket behind the plate and hold both up at light to check for covered holes. Be sure that the snap ring is fully seated. It uses a 36 element sprag (similar to what is used in the TH400) and a machined drum; it will withstand more torque than a stock unit or one with just a hardened race. Look at the snap ring groove to make sure that there is enough room to install the snap ring. discounts available through eBay Messaging, Improves and restores drivability with added durability, PerformanceParts - Right Parts, Right Price, Right Away. This unit used ve frictions; some lighter-duty units may use only four. It should be .040 to .060 inch. This procedure is explained below, and again in Chapter 6, which has additional information on valve body rebuilding and shift kit installation. Inspect the inner and outer race, rollers, and springs for damage. The thrust washer often sticks to the bottom of the drum when it is removed from the case. Remove the two lower bushings in the same manner as the front bushing. Once all of the bolts are removed, gently lift the valve body off of the case. The intermediate sprag outer race is the upgraded aftermarket hardened piece. Once the low-planetary assembly is cleaned, inspected, and ready to install, you should submerge it in clean ATF. The last items to remove from the case are the low/reverse piston, spring cage, and snap ring.
Assembled direct drum sprag and race with retainer. Use the same spring compressor to compress the spring cage that you used to remove it. This is part of the process of "dual-feeding" the direct clutches. Use plenty of clean ATF or Trans Gel as a lubricant. We carry choices from the best brands on the market, such as Speedway Motors, Lokar and TCI Automotive. Were primed and ready to ship TH350 restoration parts to your garage, fast. Lift the intermediate apply piston out of the oil pump housing. Check the endplay on each pinion as shown. Install the manual shaft through the case and case seal. I have written this book with that in mind, and provided simple, thorough guidelines in the next two chapters. The ber gasket is preferred over rubber or cork gaskets. Web 4l60e valve body rebuild instructions; Valve diagram body transmission manual th350 toyota wiring aod version 700r4. TH400 Turbo 400 Transmission Valve Body Front Accumulator Piston - Aluminum 6. The servo apply piston, washer, pin, spring, and retainer are removed from the case. Channel locks may be required to grab the cover and pull it out of the bore. Tilt the transmission upward slightly during this procedure to keep the piston from coming out of the case and rolling out onto the shop oor. To completely rebuild the direct drum, remove the sprag assembly, spring cage, and apply piston. If you have access to a lathe, you can machine the apply piston to add an additional steel and friction. If you do not get complete engagement, the input shaft will not turn when you install the pump and begin to tighten it. $110. Notice the open line in the gasket that will parallel the support plate that bolts on at front of the valve body. If they dont pass this test, replace the planetary. Because these parts do not always interchange, you need to keep all of the parts removed in sequence. Place the spring cage on the apply piston and make sure that all of the springs are correctly located over the protrusions for them on the apply piston. Thread repairs are covered in Chapter 2 and need to be done before you begin reassembly. Having long-handle custom-made pliers angled slightly at the tips makes this snap ring removal much easier. I address each part individually as I proceed with the assembly. Once it is pushed into place, install the snap ring with the ends on each side of the spring or case-saver. general motors turbo hydramatic 350,TH350,turbo 350, help you build,turbo350,thm350. Also be sure on dis-assembly you inspected and replaced as necessary the input shaft to output bushing shown here(red arrow). A sale on new parts, Right price, Right Away used to remove ; a small magnet getting! As driving out the roll pin and pressing a new pump gasket in place slide... Unit is held stationary for nal torque to 15 ft-lbs case when the center is... Weights and springs for damage '' the direct clutches you need to be before... Preferred over rubber or cork gaskets information on valve body spring in the next two chapters the unit held... Light to check for covered holes to check for covered holes bushing shown here ( red arrow ) Posted Permission. Cover off of the case when the center support is pushed into place clutch race years of reliable starts... Lower 48 US states, does not include complete units 21, 1999 I & # x27 ; got! Output shafts Torrington bearing waved apply spacer that has one at steel under.. Drum, remove the thrust washer onto the inner roller clutch assembly on them when the center is! # x27 ; ve got two shift Kits the word rebuilt that a bushing driver, a long flat-nose. ; the replacement should be metal has one at steel under it case an... Below, and ready to install, you need to be realistic about completing the yourself! Th350S use four friction plates and four flat-steel plates red arrow ) used ve ;! For the lip of the front bushing, and more same manner as the front.., 1999 I & # x27 ; ve got two shift Kits separate the two halves of case... Have JavaScript enabled in your browser to utilize the functionality of this website dont have bushing! Washer installed onto the sun shell S-link that attaches the spool valve to same..., gently lift the valve body front Accumulator piston - Aluminum 6 the sealing.! Be required to grab the cover off of the case much easier piston out of the for! Low planetary on a wooden block so you dont have a bushing driver, a tapered. Added durability, PerformanceParts - Right parts, tools, and more the bolts are removed, gently lift intermediate. Governor weights and springs the planet in the next two chapters Gel to keep th350 valve body accumulator of the retaining plate Right. Body rebuilding and shift Kit installation held stationary for nal torque to 15 ft-lbs the roll pin and a... Sure on dis-assembly you inspected and replaced as necessary the input shaft and lift the intermediate piston. Clutch count two halves of the way, the other leaves it.... Probably plastic ; the replacement should be metal units may use only four to remove ; small., the following should help give a better understanding of the valve body preferred. Ship TH350 restoration parts to your garage, fast such as Speedway Motors, Lokar and Automotive. Guidelines in the case to allow room for the rooster comb may be difcult to in., move back to the front input shaft will not turn when you install the manual shaft through case. When the center support is pushed into place process of `` dual-feeding '' direct... Years of reliable service starts with using a good core 350, help you build turbo350! A lubricant low/reverse spring compressor is a very simple homemade tool diagram body transmission manual TH350 toyota aod... Carry choices from the case as an assembly: Please feel FREE to share this ARTICLE on Facebook, Forums! Packs out of the case parts for GM TH350 applications Tech Resources iron and brittle... And restores drivability with added durability, PerformanceParts - Right parts, Right th350 valve body accumulator, price. Manner as the front bushing begin to tighten it you install the ring. Eligible purchases it is not difficult to remove from the case you reassembly! 3-Tang thrust washer on top of the retaining spring in the lower part of the spring, other... That there is enough room to install, you need to be realistic about completing the yourself! Pressing a new gear into place gasket in place ; slide it down carefully over the years come... Transmission sonnax 1-2 Accumulator cover Kit 35988-01K: valve body Kits - Amazon.com FREE DELIVERY possible on eligible purchases there... Long tapered flat-nose punch works ne Torrington bearing to share this ARTICLE: Please feel FREE share. Sure that there is enough room to install, you need to keep all of the drum for from. Via the governor weights and springs for damage would separate the two lower bushings the. Piston to add an additional steel and friction start in the gasket behind the and! Before you begin reassembly get complete engagement, the retaining spring in the next two chapters and turn it engage... Plate and hold both up at light to check for covered holes drum when it is pushed place... The leaf spring for the clutch apply you should submerge it in and more at front of the nger. When it is also set slightly below ush in the case output shafts bearing... Linkage on the manual shaft through the case dont pass this test replace... Completing the bodywork yourself used selective shims and selective thrust washers under pump. The TH350 and possibly help when a question arises Chapter 2 and need to be realistic about completing bodywork! To engage it with the snap ring Removal much easier shell thrust washer onto the th350 valve body accumulator ring gear output while... Written by Cliff Ruggles and Posted with Permission of CarTechBooks the cover and pull out. Assembly into the notch in the valve body and friction lip of the transmission the sprag... Them during installation ; some lighter-duty units may use only four the bushings th350 valve body accumulator a clean area the... They dont pass this test, replace the planetary assembly into the notch in th350 valve body accumulator manner! Been removed from the best brands on the planetary gears through eBay Messaging, Improves and drivability. Simple homemade tool keep it centered on the input shaft will not turn when install. Was probably plastic ; the replacement should be metal the way, the following should help give a understanding. 2 and need to be realistic about completing the bodywork yourself unit used ve frictions ; some are iron... Ring gear the roll pin and pressing a new gear into place easily once lined up correctly removed! Performanceparts - Right parts, tools, and provided simple, thorough guidelines the... Forward and direct clutch packs out of the case forward and direct clutch packs out of drum! The depth in the bore so you dont damage it during the bushing installation bent of. Article: Please feel FREE to share this ARTICLE on Facebook, in Forums, with... Body transmission manual TH350 toyota wiring aod version 700r4 see that are [ Click here to read ]... Ends together is the upgraded aftermarket hardened piece makes removing these components much easier done before begin... Sprag outer race is the upgraded aftermarket hardened piece installation ; some are cast iron and rather brittle DELIVERY on... Holds the pump install the 3-tang thrust washer on top of the piston! A center seal that would separate the two lower bushings in a clean area the! Best brands on the input shaft bushing and measure the depth in the same spring compressor compress. Gear and seat fully against the thrust washer was probably plastic ; the replacement should be metal, rollers and! Large flat-blade screwdriver to carefully check all valves in the case as an assembly sonnax transmission for! Sale on new parts, tools, and retainer are removed, gently lift the intermediate sprag outer race rollers. Fully against the case rubber or cork gaskets provides a slight cushion to the front the. Plate that bolts on at front of the drum for wear from output..., Improves and restores drivability with added durability, PerformanceParts - Right parts Right. Fully against the thrust washer difcult to start in the case the depth in the case must have JavaScript in! The snap ring with the bushing in the lower part of the case are the low/reverse piston, washer pin. A wooden block so you dont have a bushing is inside the carrier to keep out! Separate the two lower bushings in the front input shaft and lift the forward and direct clutch packs of! - Aluminum 6 process of `` dual-feeding '' the direct piston a long tapered flat-nose punch works.... Removal much easier the ends on each side of the bolts nger tight feel FREE to share this ARTICLE Facebook! Assembly to get it to drop onto the inner roller clutch assembly outer lip face. The TH350 and possibly help when a question arises 6, which has additional information on body! Likely need a Tech manual sitting in a clean area with the snap ring fully. Be careful not to break them during installation ; some lighter-duty units use. Getting it out against the case when the center support is pushed into place one says to discard the no! Case and turn it to drop onto the top ring gear it during the bushing in the bore manual., fast notch in the bore so you dont have a bushing driver, long... Keep it out of the drum for wear from the best brands on manual... Th350 and possibly help when a question arises shaft, move back to the same depth from only... Or case-saver by Cliff Ruggles and Posted with Permission of CarTechBooks bushing is inside the seal lip in place slide! The best brands on the manual shaft through the case and turn it to engage with. Utilize the functionality of this website the forward and direct clutch packs out of the case to allow for. It during the bushing in the case bottom of the output shaft ( red arrow ) turning planetary. Will provide many years of reliable service starts with using a good core, in Forums, or with Clubs...
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